Systems and Management: Kaizen

FocalPoint Business Coaching, powered by Brian Tracy in Portugese!

The time has come!

You might think that it’s a little insensitive to talk about kaizen when Toyota is still licking its wounds from this winter’s recalls. But hey, I’m a guy.

Besides, I want to promote the concept, not bash it.

Kaizen and the Toyota Production System are almost synonymous because Toyota has used kaizen consistently and it has brought them huge success. The TPS is mimicked by Caterpillar, Cannon, and Boeing; and no one is changing tactics because of this winter’s… ahem… issues, for one simple reason: kaizen works.

What is kaizen?  “Kai” means change. “Zen” means… clarity. There’s that word again. It keeps showing up doesn’t it? That’s because Brian Tracy training methods and FocalPoint’s philosophy are very zen-like. Surprised? Shhh…this is a business coaching blog. Go burn your incense elsewhere please. 

Kaizen is about small continuous changes towards improvement. It requires the involvement of everyone in the company, it won’t work without management and it won’t work without every other employee being engaged in the process.

“When the Kaizen process is introduced, everyone at every level of the business is encouraged to look for ways to do their jobs, and produce their products or services, better, faster or cheaper. Management uses suggestion boxes, brainstorming meetings, bonus systems and constant encouragement to get everyone thinking, all the time, about how to conduct the business in a better way.”

-Brian Tracy, Turbostrategy

How does a business coach implement kaizen into a company?

  • Get management involved: they can lead by example and find their own small ways to improve – hopefully things that the rest of the business will see right away.
  • Communicate and educate: the employees all need to know what kaizen is, how it will make things better for them and how they play their role in it.
  • Get systems in place that keeps the kaizen continuous:
    • A suggestion box, weekly meetings or a kaizen team should be implemented to help staff feel comfortable in making suggestions.
    • Management must have a quick response time. Feedback on ideas from employees must be acted on quickly and respectfully.
    • Some kind of incentive needs to be in place to keep momentum.

Make sure that problem hunting doesn’t become a bad thing – kaizen philosophy sees problems as good things: a problem is an opportunity for improvement.

What’s your take on kaizen? Anything to share?

Comments

  Great article

 

Great article Dominic!

Using the Kaizen process is one of the most powerful things that a business can do to eliminate waste and improve processes.  The key is to make sure that all employees understand how the Kaizen process works and to make sure that they (the employess) understand that it is not about people losing their jobs.

I saw this process used a few years ago in a large International packaged goods company and it was amazing to see all the great ideas that were implemented.  Once example was the company was spending tens of thousands of dollars on Point of Sale material for their field sales representatives and through the Kaizen process one of the reps brought up, during a brainstorming session, that as much as 50% of the materials were never getting used and therefore getting thrown out.  As a result, the company put some new forecasting procedures in place and saved literally thousands of dollars.

Oliver Baezner, Certified Business Coach with FocalPoint Coaching Canada

Okotoks, Calgary, Alberta

OliverBaezner.com

My take on Kaizan is, that if

My take on Kaizan is, that if you are not in todays competitive market contiousuly improving yourself and your company and you are happy with the status quo you are actually going backwards.

"Backwards" I here you say, go with me here for a moment. Your competitors and other indivdiuals are working to becoming better and continously improving while you are staying the same so they are actually moving forward and they are taking the goal posts with them, Which i am sorry to let you know if you are not moving with them to improve you are staying the same which results with you are now actually going backwards when you thought things were going to remain as they were.

Here in the Hub of Universe

Here in the Hub of Universe (Boson, MA for you New Yorkers),  I really think getting the employees  buy-in and then getting them really involved is the key above all else.   Truly involved.    The process will fail if you are only paying lip-service to their ideas.

The best results I've had in the past was when we involved the the entry level positions; payroll processors, accounts payable accountants, and entry level analysts.   You will be amazed at the incredible ideas you can get.

If you're are looking for a fresh perspective on your sales process,  ask your accountant or human resource analyst for ideas.  They look at the process differently than a sales person.  Want to improve your billing process,  ask you sales people and project managers.   They will have more of a the customer's perspective.

This process works.  It's worked for me in the furniture, office supplies, software and educational service industries (to name just a few).  The solutions were different.  The process was different,  but the result were the same.   More revenue, less cost, and more profits and cash flow.

Greg DeSimone

Mansfield, MA

www.gregdesimone.com

Great article Dominic! Kaizen

Great article Dominic!

Kaizen is a key principle we use to drive our clients' businesses.  There are always some quick wins we can suggest which can make substantial changes in the business owner and the business results and they act as a rocket booster to get the business moving in an even better direction, but the real power is in the long-term work that we do to help the business owner drive clarity, improve effectiveness, focus on growth, help the owner and the employees become sales superstars, and then focus on leadership and driving culture within the company to really see it take off ... all of these components are broken up into many sessions which drive the incremental improvements; over short periods of time, the results are great, and if looked at over longer periods of time, the multiplier effect kicks in and results are truly astounding!  Kaizen truly works!!!!!

Chris Allen, The Business Spotlight, Inc.

Cincinnati, OH

www.TheBusinessSpotlightInc.com

513-272-6224

Well done Dom! I come from an

Well done Dom!

I come from an automotive background so am quite familliar with the concepts implmentation of Kaizan.  In the early days, it was treated as a cost savings "technique" - which it was - and the results achieved were significant.  The real benefit and beauty of Kaizan comes into being when it becomes a philosophy and a way of business life.  It can change the attitude of employees and have a very positive impact on employees job satisfaction and their impression of the company and management.

My experience has been that when you celebrate peoples contributions to continuous improvement in a public way, they really get excited and it becomes contageous.  Others get turned on to the process of contributing to the "greater good".  It's important that the focus isn't just on purely financial benefits as well - improvements in health and safety, job satisfaction, environmental impacts and general morale boosters like suggestions for social events go a long way as well. 

Employees want to feel appreciated and want to have a positive impact on their other family (the one at work!).  When senior managers make the effort to thank people for their contributions and suggestions - even if they can't be implemented - the positive impact on overall performance and employee satisfaction is huge.

Bill Banner

Hamilton, Ontario

http://billbanner.focalpointcoaching.com

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